The Best in Wire Electroplating just got Better!
Summit Plating has worked long and hard to earn our place as a global leader in small-diameter wire electroplating. The exceptional surface quality we deliver is renown for consistently providing outstanding deposit, grain structure, and adhesion using both precious and non-precious metals. Our dependable performance plating on copper, copper alloy, and ferrous base metal wire has resulted in Summit becoming a trusted partner for uncompromising clients who demand the highest standards.
However, while our plating quality has often been considered “unmatched,” our plated-wire spooling has occasionally fell a little short of delivering that same level of excellence. Some customers felt a higher level of winding accuracy would be “ideal” for a more seamless transition into manufacturing.
Enhancing Our Legacy with Advanced High-Precision Wire Spooling.
Recognizing that the accuracy of both Plating and Spooling are crucial for success in some applications, Summit decided to make a strategic investment. Our wire plating department is now the proud home to state-of-the art, Computer-Controlled Spooling technology! This advanced equipment enables us to wind and spool plated wire with the same level of spec-meeting accuracy that Summit is known for with electroplating. By extending the high quality we offer to computer-controlled spooling, our clients gain additional value — and a performance-enhancing edge.
Bringing Automated Corrective Operations to our Arsenal
Our advanced Wire Spooler (sometimes referred to as a Respooling Machine) is specially designed to meet the strict demands of today’s high-tech industries. It features exacting “laser vision technology” that continually monitors the wire for level, even winding. Should even a slight variance be detected, the Spooler instantly applies micro-adjustments as fine as ±1%, ensuring that each row and layer of wire align for “near-perfect” spooling with minimal stress or twisting of the material.
Our new Wire Spooler is capable of handling spools up to 30 inches in diameter and weighing up to 70 pounds. Depending on final delivery specifications, The Spooler can also transfer wire onto smaller spools. This process is done with the same exceptional accuracy, and at speeds up to 200 RPM to help fulfill customer supply chain requirements.
Flexible, Precise, User-Friendly, an Repeatable
Another advantage of our new Wire Spooling technology is its function-flexible, user-friendly design. The machine’s programmable motion controller and touchscreen interface allow our operators to efficiently set and adjust spooling parameters that include tension, winding pitch, spool width, speed, and wound wire length. This interface also features an advanced Recipe Manager that allows for the storage and recall of settings for hundreds for different spool and wire combinations. Also available is “fully reversible performance,” allowing the user to pause, reverse, and restart the spooling process without losing position, wire placement, or length tracking.
Collectively, these features, streamline the setup and delivery-prep process while ensuring repeat consistency across back-to-back or time-scheduled production runs.
Summit Customers “wind up better” with our Advanced Spooling!
At Summit Plating, we are committed to staying at the forefront of technological advancements in our industry. The addition of Computer-Controlled Spooling allows us to further solidify our position as the wire electroplating leader by now offering even greater value. Especially for projects with tight specifications demands that include uniform or custom-configured spooling configurations.
We look forward to demonstrating the benefits of this new investment through enhanced end-product delivery. And, we encourage you check back for future updates as we continue to innovate and improve OUR performance in industrial and wire electroplating!